Fujian Super Tech Advanced Material Co., Ltd.
Fujian Super Tech Advanced Material Co., Ltd.
market@supertech-vip.com

Modular Installation Makes High-Performance Cold Insulation Easier to Implement—Engineering Value of VacuEco VPU

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    Before You Read


    In large LNG storage tank projects, what concerns you most about a new insulation material?
    A. Whether its performance meets the requirements
    B. Whether installation is complex
    C. Whether quality is consistent
    D. Whether it is compatible with existing systems


    Share your biggest concern in the comments. This article addresses each one.

    VacuEco VPU Is Tested On Sites And Passes Real-World Engineering Conditions

    Any material or process used in a large LNG storage tank project must meet real-world engineering conditions.


    Construction sites are large, schedules are long, workflows are complex, and quality control is demanding. A solution that performs well only in the lab but cannot be installed efficiently and consistently creates little practical value.


    The VPU developed by VacuEco, a Super Tech brand, is a metal-envelope VIP + PU composite module. Its value lies not only in high insulation performance, but also in a modular design suited to engineering use.


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    What Is VPU?

    VPU (Metal-Envelope VIP + PU Composite Module), also described as a "VIP + PIR/PU Composite Insulation Panel," combines a high-barrier 304 stainless steel VIP with PU. Developed by VacuEco for large cryogenic storage tanks, it provides extremely low thermal conductivity—about 1.2mW/m·K after lamination—together with the advantages of modular installation.

    Flexible Dimensions for Different Tank Structures

    VacuEco VPU is available in different thicknesses, widths, and lengths to suit different applications:


    Parameter


    Specification Range


    Thickness


    5mm ~ 200mm


    Module Width


    Maximum 1000mm


    Module Length


    Maximum 2000mm


    Custom Shapes


    Available for special spaces


    VPU is not limited to a single standard size. It can be engineered around the tank structure.


    For customers, the benefits are direct:

    • Easier integration with complex structures;

    • Easier staggered-joint installation;

    • Simpler on-site installation management;

    • Better suited to standardized project execution.

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    Two Installation Methods for Full-Containment and Membrane Tanks

    In full-containment tanks:


    VacuEco VPU can be bonded to the inner face of the outer concrete wall and combined with perlite filling to improve insulation. Installation is simple: the modules are bonded in place without major structural changes.


    In membrane tanks:


    VPU can be pre-laminated into PU or PIR insulation modules, integrating high-performance insulation during factory production.


    Both methods have one advantage:


    They turn high-performance insulation into modular products that are easier to install and manage. Compared with extensive on-site processing, this improves installation efficiency and quality consistency.

    Staggered Joints Reduce Thermal Bridging

    Thermal bridge control is critical in VIP applications.


    What Is a Thermal Bridge?

    A thermal bridge is a more conductive part of the insulation system through which heat flows more readily, reducing overall performance. In VPU applications, module joints are potential thermal bridges.


    VacuEco VPU uses a metal barrier layer only about 0.1mm thick. Staggered-joint installation extends the heat-flow path and greatly reduces thermal bridging, bringing system performance closer to the intrinsic performance of the insulation material.

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    VacuEco VPU is Easy to Install

    Large energy projects are naturally cautious about new materials. Customers need to know whether performance is proven, installation is practical, quality is controllable, and risk can be managed.


    Through modular design, VacuEco makes high-performance insulation easier to engineer and deploy.


    High performance should not mean high complexity.


    VacuEco VPU turns LNG tank insulation upgrades from a technical possibility into an engineering-ready solution.

    Glossary


    Term


    Definition


    LNG


    Liquefied natural gas stored as a liquid at approximately -162°C


    VPU


    Metal-envelope VIP + PU composite module, a high-efficiency cold insulation material developed by Super Tech


    VIP


    Vacuum Insulation Panel, vacuum-sealed to achieve extremely low thermal conductivity


    Thermal
    Conductivity


    A measure of heat transfer through a material, in mW/m·K; lower values indicate better insulation


    Thermal Bridge


    A more conductive part of an insulation layer through which heat flows preferentially, reducing overall insulation performance


    Staggered-Joint
    Installation


    An installation method that offsets joints between adjacent module layers to lengthen the thermal bridge path and reduce its effect


    Full-Containment
    Tank


    A large LNG tank with a 9% nickel-steel inner tank and a prestressed-concrete outer tank


    Membrane Tank


    An LNG tank using an approximately 1.2mm corrugated stainless steel membrane as the sealing layer


    Perlite


    Insulation fill commonly used in the annular space of full-containment LNG tanks


    PU/PIR


    Polyurethane/polyisocyanurate foam, commonly used as the base material in membrane tank insulation modules


    Modular Installation


    A construction method in which materials are prefabricated as standard modules, manufactured in a factory, and installed on site


    BOG


    Boil-Off Gas generated when LNG vaporizes naturally because of heat ingress


    BOR


    Boil-Off Rate, the percentage of total LNG inventory that evaporates each day







    References